I started (months ago) with - Winchester 6.5 x 55 new cases (run through an FL die), CCI large rifle primers, 140 gn SMKs, and Vhit N150 powder.
The Vhit manual gives a starting load for the bullet of 36.3 (OAL 3.110) - so I loaded 3 different weights of powder (36.8, 37.1, 37.4) at 2 different OALs (as I thought 3.110 seemed a bit 'shallow' I used 3.085 and 3.050) - there was a lot of sooting on the cases, apart from the higher powder and deeper seated ones, but they had very slight ejector marks.
So next chance to test, I tried 20 rounds: all new lapua brass (run through an FL die), same primers and bullets, and all 37.0 gn of powder - but this time used the recommended OAL of 3.110 - Again there was various degrees of sooting, some had slight ejector marks, and there were some odd firing pin strikes including 2 burst primers!
Here's 4 of the cases all with slight ejector marks (to the front) and the 2 on the right with burst primers:
So at this point I took the rifle to Fultons to get the head space and bolt checked - the head space was fine, but the inside of the bolt needed some attention; the spring was changed and the firing pin profile slightly altered - it was tested with 10 PPU factory rounds, and all was fine.
So next chance to test, I made 4 rounds the same as the last test, 4 with the same load etc, but using the PPU factory one-fired brass, neck sized only, and some PPU factory for comparison - the pin strike problems was sorted (

PPU - top row factory - bottom row ppu reloads:
New brass loads:
I pulled a PPU - the bullet was very well seated, so I don't think I've got any problems with seating (?) - but I burned the powder, side by side with the same amount of Vhit 150...and the Vhit was definitely faster...so should I try N160..?
The only thing I can think of, is that the charge is actually too low (though the recoil seems the same as the factory) to seal the case to the chamber (thus the sooting), and so the pressure is coming back onto the face of the bolt (causing the marks) - but as ejector marks can be a sign of pressure, I'm obviously reluctant to up the load any further...
...but then my only other option is to keep using the once-fired PPU brass (which appears to have expanded and sealed nicely), and reduce the load...but then I will be going below the recommended minimum....
One thing I don't seem to have to worry about is accuracy, as everything seemed pretty good - but ideally, I would have a nice light load (as I only want to shoot reloads at 200), with no sooting, and most importantly safe for me and the rifle...
...Any help achieing this would be massively appreciated :cheers: